01 gutegura gutangira
Nyuma yimashini yimashini itangiye cyangwa igasubiramo ukurikije ihagarikwa ryihutirwa, banza usubire kumwanya wa zeru wibikoresho byimashini (nukuvuga gusubira kuri zeru), kugirango igikoresho cyimashini gifite umwanya werekana kubikorwa byakurikiyeho.
02 gufatira hamwe
Mbere yo gufunga urupapuro rwakazi, kwoza hejuru yamavuta yose, gusiba ibyuma numukungugu, hanyuma ukureho burr hejuru yumurimo wakazi hamwe na dosiye (cyangwa ibuye ryamavuta).
Ubuso bwa gari ya moshi yihuta ikoreshwa mu gufunga bigomba gusya na gride kugirango bikorwe neza kandi biringaniye.Kode y'icyuma n'imbuto bigomba kuba bikomeye kandi birashobora kwizirika kubikorwa.Kubintu bito bito bigoye gukomera, birashobora guhita byizirika ku ngwe;Ikibanza c'ibikoresho by'imashini kigomba kuba gifite isuku kandi kitarimo ibyuma, ivumbi n'amavuta;Ingano nini isanzwe ishyirwa kumpande enye zakazi.Kubikorwa byakazi hamwe nini cyane, birakenewe kongeramo uburebure buringaniye buringaniye hagati.
Reba niba uburebure, ubugari n'uburebure bw'igikorwa byujuje ibisabwa n'umutegetsi ukurikije ibipimo by'ishusho.
Mugihe ufashe urupapuro rwakazi, ukurikije uburyo bwo gushyiramo clamping yuburyo bwo gutangiza gahunda yo gutangiza gahunda, birakenewe ko utekereza kwirinda ibice byakorewe imashini hamwe nuburyo umutwe wogukata ushobora gukoraho mugihe cyo gutunganya.
Nyuma yuko igihangano gishyizwe kumurongo munini, kurura ameza kumurongo wakazi datum ukurikije ibisabwa gushushanya.Kubikorwa byakozwe kumpande esheshatu, reba niba perpendicularity yujuje ibisabwa.
Igicapo kimaze gukururwa, ibinyomoro bigomba gukomera kugirango birinde igihangano kidahinduka mugihe cyo gutunganya bitewe no gufatana kudahungabana;Ongera usunike metero kugirango urebe ko ikosa ritarenze ikosa nyuma yo gufunga.
03 umubare wibikorwa byakazi
Kubikorwa byafunzwe, nimero yo gukoraho umutwe irashobora gukoreshwa kugirango umenye gutunganya zeru umwanya.Umwanya wo gukoraho umutwe urashobora kuba ifoto na mashini.Hariho ubwoko bubiri bwuburyo: hagati yo kugongana hagati numubare umwe.Intambwe zo kugabanya umubare wo kugongana hagati niyi ikurikira:
Ifoto yumuriro uhagaze, umuvuduko wa mashini 450 ~ 600rpm.Nimwimure intoki x-axis yumurimo kugirango ukore umutwe ukoraho kuruhande rumwe rwakazi.Iyo gukoraho umutwe bikora gusa kumurimo wakazi kandi itara ritukura rirashiraho, shiraho isano ihuza agaciro kiyi ngingo kuri zeru;Noneho intoki wimure x-axis yakazi kugirango ukore umutwe ubara gukora kurundi ruhande rwakazi.Iyo umutwe wo kubara ukora gusa kumurimo, andika isano ihuza muriki gihe.
Reba niba uburebure bwakazi bwujuje ibisabwa mugushushanya ukuramo diameter yumutwe wagonganye (ni ukuvuga uburebure bwakazi) uhereye ku gaciro kayo.
Kugabanya umubare ugereranije ugereranije na 2, kandi agaciro kabonetse nigiciro cyo hagati ya x-axis yumurimo.Noneho wimure akazi keza kumurongo wo hagati wa x-axis, hanyuma ushireho isano ihuza agaciro ka x-axis kuriyi ngingo kuri zeru, akaba ari umwanya wa zeru kuri x-axis yumurimo.
Witonze wandike imashini ihuza agaciro ka zeru kuri x-axis yakazi muri imwe muri g54 ~ G59, hanyuma ureke igikoresho cyimashini kigena umwanya wa zeru kuri x-axis yumurimo.Witonze reba neza amakuru yukuri.Uburyo bwo gushiraho zeru yumwanya wakazi Y axis ni kimwe na X axis.
04 tegura ibikoresho byose
Ukurikije ibikoresho byifashishwa mubikorwa byogutegura gahunda, gusimbuza igikoresho kigomba gutunganywa, reka igikoresho gikore ku burebure burebure bwashyizwe ku ndege ya datum, hanyuma ushyireho isano ihuza agaciro kiyi ngingo kugeza kuri zeru mugihe itara ritukura ryikigereranyo ari ku.
Himura igikoresho ahantu hizewe, intoki wimure igikoresho munsi ya 50mm, hanyuma ushireho isano ihuza agaciro kiyi ngingo kuri zeru, aribwo buryo bwa zeru bwa Z axis.
Andika imashini ikora Z agaciro kiyi ngingo muri imwe ya g54 ~ G59.Ibi byuzuza zeru ya X, y na Z amashoka yakazi.Witonze reba neza amakuru yukuri.
Uruhande rumwe rukoraho kubara rukora no kuruhande rumwe rwa X na Y amashoka yakazi ukurikije uburyo bwavuzwe haruguru.Kureka kugereranya guhuza indangagaciro za X na Y kuriyi ngingo, na radiyo yo gukoraho kubara umutwe ni zeru umwanya wa X na Y.Hanyuma, andika imashini ikora ya X na Y ishoka imwe muri g54 ~ G59.Witonze reba neza amakuru yukuri.
Reba neza neza ingingo ya zeru, wimure X na Y ishoka kuruhande hejuru yumurimo wakazi, hanyuma urebe neza niba ukuri kwa zeru ukurikije ubunini bwakazi.
Gukoporora dosiye ya porogaramu kuri mudasobwa ukurikije inzira ya dosiye yuburyo bwo gutangiza gahunda.
05 gushiraho ibipimo byo gutunganya
Gushiraho umuvuduko wa spindle mugihe cyo gutunganya:
N = 1000 × V / （3.14 × D）
N: Umuvuduko ukabije (RPM / min)
5: Gukata umuvuduko (M / min)
D: Igikoresho cya diameter (mm)
Kugaburira umuvuduko wo gutunganya: F = n × M × Fn
F: Kugaburira umuvuduko (mm / min)
UMWIGISHA: Umubare wo gukata impande
FN: kugabanya umubare wigikoresho (mm / revolution)
Kugabanya umubare wo gushiraho buri mpande: FN = Z × Fz
Z: Umubare wo gukata impande zigikoresho
FZ: kugabanya umubare wa buri ruhande rwibikoresho (mm / revolution)
06 gutangiza
Mu ntangiriro ya buri porogaramu, genzura neza niba igikoresho cyakoreshejwe ari igikoresho cyerekanwe mu mabwiriza yo gutangiza gahunda.Mugutangira gutunganya, umuvuduko wo kugaburira ugomba guhindurwa byibuze kandi bigakorerwa mugice kimwe.Wibande kumwanya wihuse, guta ibikoresho no kugaburira.Shira ikiganza cyawe kurufunguzo.Hagarara ako kanya niba hari ikibazo.Witondere kwitegereza icyerekezo cyigikoresho kugirango ugaburire neza, hanyuma wongere buhoro buhoro umuvuduko wo kugaburira kurwego rukwiye.Mugihe kimwe, ongeramo akonje cyangwa ubukonje kubikoresho no mukazi.
Mugihe cyo gutunganya ibintu, ntibishobora kuba kure cyane yumwanya wo kugenzura.Mugihe habaye ibintu bidasanzwe, hagarika imashini kugirango igenzurwe mugihe.
Ongera usuzume igipimo nyuma yo gukomera kugirango urebe ko igihangano kidakabije.Niba bihari, nimero yo kugongana igomba kongera gukosorwa.
Komeza utezimbere ibipimo byo gutunganya murwego rwo gutunganya kugirango ugere kubikorwa byiza byo gutunganya.
Kubera ko iyi nzira ari inzira yingenzi, nyuma yakazi yatunganijwe, bapima niba indangagaciro nyamukuru zihuye nibisabwa gushushanya.Niba hari ikibazo, hita umenyesha umuyobozi witsinda cyangwa programu ushinzwe kugenzura no kugikemura.Nyuma yo gutsinda igenzura ryonyine, irashobora gukurwaho kandi igomba koherezwa kumugenzuzi kugirango igenzurwe bidasanzwe.
Ubwoko bw'imashini:
Gutunganya umwobo: mbere yo gucukura ku kigo gikora imashini, menya neza ko ukoresha umwitozo wo hagati kugirango uhagarare, hanyuma ukore umwitozo hamwe na bito ya 0.5 ~ 2mm ntoya kurenza ubunini bw'igishushanyo, hanyuma urangize gutunganya ukoresheje bito bikwiye.
Gutunganya reaming: mugutunganya reaming yumurimo wakazi, imyitozo yo hagati izakoreshwa muguhagarara mbere, hanyuma bito bito 0.5 ~ 0.3mm ntoya kurenza ubunini bwigishushanyo bizakoreshwa mubucukuzi, hanyuma amaherezo reamer azakoreshwa kuri reaming.Mugihe cyo gutunganya reaming, witondere kugenzura umuvuduko wa spindle muri 70 ~ 180rpm / min.
Gutunganya kurambirana: kubikorwa bitarambiranye byakazi, umwitozo wo hagati uzakoreshwa muguhagarara, hanyuma umwitozo wa biti 1 ~ 2mm ntoya ugereranije nubunini bwo gushushanya bizakoreshwa mugucukura, hanyuma gukata kurambiranye (cyangwa gukata urusyo) bizakoreshwa mugutunganya amafaranga agera kuri 0.3mm yo gutunganya kuruhande rumwe.Hanyuma, gukata neza kurambuye hamwe nubunini bwateganijwe mbere bizakoreshwa muburyo burambiranye, kandi amafaranga yanyuma yo kurambirana ntashobora kuba munsi ya 0.1mm.
Igenzura ritaziguye (DNC) imikorere: mbere yo gutunganya DNC NC, urupapuro rwakazi rugomba gufatanwa, umwanya wa zeru uzashyirwaho nibipimo bizashyirwaho.Fungura porogaramu yo gutunganya kugirango yoherezwe muri mudasobwa kugirango igenzurwe, hanyuma ureke mudasobwa yinjire muri leta ya DNC hanyuma wandike izina rya dosiye ya progaramu ikora neza.Kanda kaseti ya kaseti na progaramu yo gutangira urufunguzo kubikoresho byimashini ikora, kandi ijambo LSK ryaka kumashanyarazi.Kanda enter kuri mudasobwa kugirango ukore itumanaho rya DNC.
Ibirimo 07 nubunini bwo kugenzura wenyine
Mbere yo gutunganya, utunganya agomba kureba neza ibiri mu ikarita yatunganijwe, akamenya neza ibice, imiterere nubunini bwigice cyakazi agomba gutunganywa, kandi akamenya gutunganya ibikurikira.
Mbere yo gufunga urupapuro, bapima niba ingano yubusa yujuje ibisabwa.Mugihe ufashe urupapuro rwakazi, genzura neza niba ishyirwa ryarwo rihuye namabwiriza yo gukora gahunda.
Kwisuzuma ubwabyo bigomba gukorwa mugihe nyuma yo gutunganywa gukabije, kugirango uhindure amakuru yibibazo mugihe.Igenzura ryonyine ririmo imyanya nubunini bwigice cyo gutunganya.Kurugero, niba igihangano cyarekuwe;Niba igihangano cyaragabanijwe neza;Niba ibipimo biva mubice bitunganyirizwa kugeza kuri datum (datum point) byujuje ibisabwa gushushanya;Umwanya nubunini bwibice byo gutunganya.Nyuma yo kugenzura umwanya nubunini, bapima imiterere yimashini itunganijwe (usibye kuzenguruka arc).
Kurangiza gutunganya bikorwa bikorwa nyuma yo gutunganya bikabije no kwisuzuma wenyine.Nyuma yo kurangiza, abakozi bagomba kwisuzumisha kumiterere nubunini bwibice bitunganyirizwa: kumenya uburebure bwibanze nubugari bwibice bitunganyirizwa hejuru;Gupima igipimo fatizo cyerekanwe ku gishushanyo cyo gutunganya igice cyindege.
Umukozi amaze kurangiza igenzura rye bwite ryakazi kandi akemeza ko ryujuje ibyashushanijwe nibisabwa, igihangano gishobora gukurwaho no koherezwa kumugenzuzi kugirango agenzurwe bidasanzwe.
Igihe cyo kohereza: Ugushyingo-17-2021